Hi guys,
New here and been a while since I worked on a car so quite new to modern car systems, please bear with me. However I'm a skilled electronic engineer.
I've got a F30 320D which has done around 85k.
The other morning I noticed the yellow warning light in the dash display, and in the check control I had a vertical aim error.
It clears with the engine off and reappears either a few minutes into driving or after playing with the height adjuster.
Car is halogen headlamps.
The problem is probably on the nearside as when turning the engine on, the offside completes its down up movement fine, whereas the nearside is very jerky and random in its movement.
Once the fault appears the adjustment ceases to operate.
I've removed the headlamp plug and cleaned the contacts. The socket pins were easier to clean than the female contacts of the plug.
There was a small amount of green corrosion however nothing major that some contact cleaner couldn't remove.
I recently noticed someone has stolen my wheel arch access cover which might have contributed to this issue with water ingress.
Anyway I traced the pins of the stepper motor 4 wires to the headlamp plug and measure around 8.5ohms per winding, so at the headlamp socket the windings are present.
I'm assuming there is a driver module somewhere (in the FEM?) which is an 8 transistor stepper driver and I've possibly got a damaged driver which is incorrectly phasing the stepper motor.
Could someone please assist me with a drawing or location of where the 4 motor wires go to?
Any help gratefully received as it's now out of warranty and a FEM replacement sounds expensive!
New here and been a while since I worked on a car so quite new to modern car systems, please bear with me. However I'm a skilled electronic engineer.
I've got a F30 320D which has done around 85k.
The other morning I noticed the yellow warning light in the dash display, and in the check control I had a vertical aim error.
It clears with the engine off and reappears either a few minutes into driving or after playing with the height adjuster.
Car is halogen headlamps.
The problem is probably on the nearside as when turning the engine on, the offside completes its down up movement fine, whereas the nearside is very jerky and random in its movement.
Once the fault appears the adjustment ceases to operate.
I've removed the headlamp plug and cleaned the contacts. The socket pins were easier to clean than the female contacts of the plug.
There was a small amount of green corrosion however nothing major that some contact cleaner couldn't remove.
I recently noticed someone has stolen my wheel arch access cover which might have contributed to this issue with water ingress.
Anyway I traced the pins of the stepper motor 4 wires to the headlamp plug and measure around 8.5ohms per winding, so at the headlamp socket the windings are present.
I'm assuming there is a driver module somewhere (in the FEM?) which is an 8 transistor stepper driver and I've possibly got a damaged driver which is incorrectly phasing the stepper motor.
Could someone please assist me with a drawing or location of where the 4 motor wires go to?
Any help gratefully received as it's now out of warranty and a FEM replacement sounds expensive!